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Durashift Troubleshooting: Repair Guide for Ford Fusion, Fiesta and Mazda 2

The Durashift system is a so-called robotized manual gearbox used in Ford Fusion , Fiesta and Mazda 2 . The Durashift system consists of 2 parts, the (TCU) clutch actuator and the shift motors.

Clutch actuator Durashift gearbox is very problematic. A common internal fault of this actuator causes the gearbox to lock up in a gear, and when you turn the car off and then try to start it again you will find that the engine refuses to start, this is because the gearbox actuator cannot select neutral.

The 'Transmission Error' warning message will appear on the instrument panel and 'N' will flash in the gear display or nothing will be displayed. If you run the vehicle scanned with diagnostic tools you will usually get the most common trouble code of P0810 - “Clutch Actuator Malfunction”, which cannot be cleared.

Most problems can be corrected by repairing the clutch actuator.

Shift motors - If the shift motors are defective, the car will no longer shift properly or not at all. If you have the vehicle scanned with diagnostic tools you will usually get the most common error code of P0919 Gear Shift Position Control Error.

Durashift Troubleshooting: Repair Guide for Ford Fusion, Fiesta and Mazda 2

  • Error codes

    • P0810Clutch actuator malfunction
    • P0810Clutch Position Control Error
    • P0919Switch position error (switch motors)
    • P0919Gear Shift Position Control Error (shift motors)
    • Constant 'F' on the display
    • Car doesn't start
    • Poor shifting
    • no communication

    We always recommend reading the ECU first

  • Our solution

    The major Auto dealers will often attempt to solve these Durashift problems by purchasing an expensive replacement clutch actuator. However, this must be programmed at an additional cost and only comes with a short one-year manufacturer's warranty.
    Our solution is more cost effective – a test and repair of your original clutch actuator with a 2 year warranty and no need for recoding. As we rebuild, we will work out the deep-rooted causes so that it will never fail again.

    EMERGENCY REPAIR
    Of course you can come by for oneEMERGENCY REPAIR. We repair defective Durashift within 2 hours. Ready while you wait! Don't forget to contact us in advance.

Repair form

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  • Pack the device and send it by post to ABS Control Devices
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